1.
Benjamin Huntsman – Early
Life
2.
Benjamin Huntsman and the world
of eighteenth-century science
3.
Early Eighteenth-Century Steel Production
4.
Furnaces
5.
Industrial Secrecy and Espionage
6. Opposition of the Sheffield
cutlers
7. Huntsman’s works at Handsworth
and Attercliffe
8.
Swedish Visits to the Attercliffe
Works
9.
The evolution of the Attercliffe
Works in the later 18th Century
|
7. Huntsman’s works at Handsworth
and Attercliffe
Huntsman's new steelworks were built on a long
burgage plot behind a cottage in the village of Attercliffe. As
at Handsworth, the innocuous cottage frontage and tightly knit
village layout was ideal for somebody concerned about security.
As late as the nineteenth century, many of the fields surrounding
the village remained undeveloped or were subdivided into allotments
for the cultivation of food. Even so, it was not unusual to find
workshops and even small furnaces in the backyards of dwelling
houses, a pattern of development that characterised much of the
early industry of Sheffield.
Working from early sources it is possible to reconstruct the earliest
plans of the 1760s, quite probably as built by Benjamin Huntsman
in 1751. The furnace was a small single-storey building with two
stacks of equal size projecting from the rear. Each stack was
wide enough to contain three flues, suggesting a six-hole furnace
was originally used. This early scale of production is supported
by the contemporary evidence of B. Q. Andersson, an early visitor
to Huntsman's works who observed "there are usually six such
furnaces in one house". In 1761 when Robsahm visited, Huntsman
had just three assistants and an output of eight tons of cast
steel per annum, but could have produced up to twelve tons had
he "cared to hire" more workers, again corroborating
the survey evidence.
Projecting from the South elevation would have been the annealing
stove, essential to the working of the process, and rebuilt in
the same relative position when the shop was later extended. The
small structure built into the angle between the 'Furnace' and
'Mill House' may have been the pot-room, used for crucible making,
and directly accessible from the furnace shop floor. The 'Mill
House' and adjoining 'Shed' are not hatched in Fairbank's survey
notes, a convention often used to represent structures partially
open to the elements and suggesting these structures were accessed
externally.
The yard was the hub of the works, enclosed by buildings apart
from two short stretches of wall at the front and back, both punctuated
by gates. Like many later steelworks, the yard was of the 'drive-through'
type with gates at both ends, obviating the need for carts to
turn in its relatively confined space. Regular deliveries would
have included cartloads of raw clay from a number of sources,
coal for coking, bars of cementation steel, glass for flux and
possibly even crucibles to be pounded up for 'grog'.
The mixing was done in a simply constructed trough of timber planks,
resulting in a stiff clay that was subsequently trodden by the
workmen using their bare feet, in order to detect any remaining
lumps which could lead to the failure of the crucible in the furnace.
Huntsman probably made his crucibles in the small room attached
to the side of the furnace building: this dedicated 'pot room'
became a standard feature of almost every crucible furnace that
followed. Making the crucibles involved completely drying out
the clay before grinding it to a powder, for which purpose Huntsman
had built the horse-powered edge roller mill adjacent to the furnaces.
These dry ingredients were combined and water added, in this case
drawn from the well between the cottage and the works. The finished
crucibles were then left to dry slowly, first in the pot room
and then on shelves built above the melting holes for at least
ten days. The night before their intended use, the next day's
crucibles were put into the annealing stove specially designed
for the purpose, and brought to a red heat. In this instance,
the stove was built out from the far wall of the furnace building
as to leave the area in front of the furnace holes unobstructed.
The later extension of the furnaces did not significantly change
the basic operation of the works. In plan, the main furnace was
simply enlarged by an additional four holes, and even the annealing
stove was rebuilt in the same relative position. Behind the casting
shop, a row of new buildings was erected, with a narrow yard in
between. A survey of 1781 records these uses as a 'smithy', 'furnace'
and 'iron house', the latter confirming that this was a small
cementation furnace. The same drawing shows that access to the
smaller yard was by a gate alongside the extended cast steel furnaces.
Organisationally, these buildings were not immediately connected
to the main steel casting side of the works, and could have operated
independently. The cementation furnace in particular would have
required round-the-clock attendance for over a week at a time,
so its relative isolation from the main yard was an advantage.
Benjamin Huntsman lived in the cottage on the site of his steelworks,
initially with his son, and possibly others, the house also serving
as the works office. In addition to this cottage, the rate books
from the 1780s indicate that there were several tenements adjoining
the works, probably built in Benjamin's lifetime. These properties
may have formed the nucleus of what was later to be known as Huntsman's
row, a terrace of two-storey workers' housing which extended back
from Attercliffe Green and further increasing the security of
the works. In form, the row was similar to that still in existence
at Abbeydale Works, two storeys high and built of local sandstone.
As both Abbeydale and Attercliffe were some distance from town,
the accommodation of workers was desirable, although later rate
book and census evidence indicates that not all of the occupants
of Huntsman's Row were employed at the works.
|